CAP-01 · BMS SMT
BMS boards placed and inspected to battery grade.
VoltBridge populates its own BMS control, cell-tap and telemetry boards in house: 01005-class placement, AOI on every panel, selective conformal coating and in-circuit test before a board ever meets a cell. Throughput is quoted per project against your board set — board sets differ too much for one published number.
FIG 01 · SMT placement head, fine-pitch pass on a BMS board
The placement flow
From paste print to conformal coat, one flow.
BMS reliability is decided at placement and inspection, long before a pack ships. The flow treats a battery board differently from a consumer board: heavier copper, conservative reflow profiles and an inspection gate after every transformation step.
- Solder-paste printing with paste inspection before any component lands.
- Placement down to 01005 passives and fine-pitch QFP / QFN with vision alignment.
- Profile-controlled reflow, programs locked per board revision.
- Post-reflow AOI on every panel — not on sampling.
- Selective conformal coating for condensing and dusty environments; potting on request.
- Fixture-based in-circuit test before boards are released to pack integration.
Mounting capability
What the line places, treats and tests.
A working summary of mounting capability for battery management boards. Manufacturing capability is what we commit here; batch sizes and line configuration are quoted per project.
| Parameter | Capability |
|---|---|
| Smallest passive | 01005 (0402 metric) placement |
| Fine-pitch ICs | QFP / QFN with on-machine vision alignment |
| Area-array packages | Profile-controlled reflow, program locked per board revision |
| Post-reflow inspection | AOI on every panel, 100% coverage |
| Conformal coating | Selective coating; potting available on request |
| Electrical verification | Fixture-based in-circuit test before pack integration |
| Board families | BMS control, cell-tap / gauge, telemetry and interface boards |
| Panel handling | Routed depaneling before modules are mated |
| Line configuration | Dedicated or shared line, quoted per project |
Capability statement only — throughput and batch sizes are quoted per project, not published as generic capacity.
Have a BMS board set waiting for a line?
Send the stack-up, the placement geometry and your test requirements. We confirm capability against your board revision and return a line configuration quoted per project.
