VoltBridge electronics plant production floor
Shenzhen, China · BMS SMT + Battery PACK

One roof from bare board to boxed BBU.

Electronics and electromechanics under a single QC system — the reason our bridge timing, thermal behavior and traceability stay consistent batch after batch.

Pick-and-place machine placing components on a BMS board
BMS SMT line

The brain gets its own line.

Every BMS board is assembled in-house: fine-pitch placement, reflow with profiling per batch, AOI inspection, and conformal coating for condensing environments.

  • Placement down to 01005 passives for dense sampling circuits
  • AOI on every panel, not sampling
  • Conformal coating option for humid or coastal sites
Process

Four gates before a unit earns a label.

SMT & board test

BMS boards built, inspected and function-tested before they ever meet a cell.

Laser-welded PACK

Cells sorted, then tab-welded by laser with weld-parameter logging per module.

Formation & aging

Every pack cycled on monitored racks; capacity and impedance recorded to its serial.

EOL & OQC

Final bridge-time, insulation and telemetry checks; outgoing QC samples each lot.

Rows of VB-5125 units on formation and aging racks
Formation & aging hall

We age every pack. No exceptions.

Cycle testing doubles as a burn-in: units that drift on capacity, self-discharge or temperature behavior never reach packing. Serial-numbered records back the 5-year warranty.

  • Monitored cycling with per-serial capacity records
  • Thermal chambers for hot/cold lot screening
  • Pre-compliance bench: altitude, thermal, vibration, shock, short-circuit checks in-house
Read the QC system
Equipment

The machines behind the margin.

FAC-01

SMT line

Fine-pitch placement, reflow profiling, AOI, conformal coating cell.

FAC-02

Laser welding

Galvo-scanner tab welding with parameter logs archived per module.

FAC-03

Formation racks

Monitored cycle benches sized for shelf-level packs, per-serial data retention.

FAC-04

Pre-compliance bench

UN 38.3-style T.1–T.8 checks in-house; formal certification via accredited labs.

Audit us.

Qualified projects are welcome to run on-site or video line audits before the pilot order.

OEM / ODM options